Lean Project Management Training Course

Duration 10 days 16 modules · 65 contact hours
Level Intermediate Certificate on completion
Who attends Project Managers, Programme Managers and others
Fee from USD 2,200 KSh 190,000 for Kenyan organisations
Where 52 cities + online See dates by city
Next start 16 Nov 2026 Course code SD-PM-107

Before you join: Participants should have experience contributing to, coordinating or managing projects, workstreams or operational improvement initiatives.

Dates & prices

Two start dates a month in every city, and live online on weekdays or weekends. Fees are per participant; classroom fees include tuition, materials, lunch and refreshments, and the certificate.

Suggest a date or city

Showing the next six months. Later dates, other cities and private deliveries for your team are available on request.

Course overview

Projects frequently lose time and budget through waiting, excessive hand-offs, unclear priorities, overloaded specialists, rework and reporting that does not support decisions. Lean project management addresses these losses by treating project delivery as a flow of customer value rather than a sequence of isolated tasks. It helps teams reduce avoidable delay while protecting quality, safety, compliance and stakeholder confidence.

This course develops the practical methods used to plan, control and improve projects through Lean principles. Participants learn to define value, map project workflows, identify the eight wastes, establish pull-based work systems, limit work in progress, manage constraints and use visual controls. The course also connects Lean methods with project governance, stakeholder management, risk control, scheduling, procurement and performance reporting. Participants apply A3 problem solving, PDCA cycles, value stream mapping, Kanban boards and root-cause analysis to realistic project situations.

Instruction combines short expert briefings with facilitated case work, team-based analysis, simulations and structured application planning. Participants progressively build a Lean project delivery pack based on a current or representative project. By the final day, they have a value stream map, project Kanban design, constraint log, visual performance measures, A3 improvement proposal and implementation plan that can be adapted for immediate workplace use.

The course suits project professionals working in capital projects, technology delivery, public programmes, banking change, operational improvement, humanitarian programmes and corporate transformation. It is especially useful where several functions contribute to delivery and delays arise at interfaces between teams.

What you will be able to do

  • Map end-to-end project flow using value stream mapping and lead-time analysis
  • Identify project waste using the eight-waste framework and root-cause analysis
  • Design pull-based work systems using Kanban policies and work-in-progress limits
  • Build a Lean project plan linking value, milestones, constraints and delivery cadence
  • Apply A3 problem solving to a material project delay, defect or hand-off failure
  • Establish visual management boards and performance measures for project control
  • Integrate Lean controls with risk management, governance and stakeholder reporting
  • Present a complete Lean project delivery pack and implementation roadmap

Benefits of attending

For you

  • Diagnose delay and rework using observable flow data rather than opinion
  • Run focused A3 conversations with project sponsors and delivery teams
  • Create visual work controls that expose blocked work early
  • Strengthen project status reporting with meaningful flow and constraint measures
  • Build evidence for improvement recommendations and delivery leadership roles

For your organisation

  • Shorter project lead times through reduced waiting, queues and hand-offs
  • Earlier identification of blocked work, capacity conflicts and delivery risks
  • Lower rework costs through root-cause analysis and built-in quality controls
  • More reliable cross-functional delivery through explicit pull and escalation rules
  • Clearer governance decisions supported by visual flow and performance evidence

Course modules

16 modules over 10 days

Participants can explain how Lean principles change project planning, control and improvement decisions.

  • Lean value, flow, pull, perfection and respect applied to projects
  • Project delivery viewed as a customer-value flow system
  • Differences between Lean projects, traditional projects and operational Lean
  • The eight wastes translated into project delivery failure modes
  • Customer value statements, critical requirements and acceptance criteria
  • Leading indicators distinguish flow health from retrospective status reporting

Participants can define customer value and translate it into measurable project outcomes.

  • Voice of customer converted into measurable project value requirements
  • CTQ trees connect stakeholder needs with deliverable acceptance measures
  • Problem statements separate symptoms, causes, impacts and desired conditions
  • Benefits maps link outputs, outcomes, owners and measurement methods
  • Scope boundaries prevent value dilution through uncontrolled requirements
  • Success criteria establish quality, timing, cost and service expectations

Participants can map current-state project flow and identify delay, waste and hand-off risks.

  • Current-state value stream maps show work, information and approval flows
  • Process time, waiting time and lead time quantified consistently
  • Swimlanes expose ownership gaps between project functions and suppliers
  • Queue analysis identifies accumulation points and delayed decision stages
  • Handover quality assessed through inputs, outputs and acceptance conditions
  • Future-state maps define target flow, controls and improvement priorities

Participants can identify project waste and investigate its underlying causes systematically.

  • TIMWOODS categories identify waste in project information and work
  • Five Whys tests causal assumptions behind repeated delivery failures
  • Fishbone diagrams organise causes across people, process, technology and policy
  • Pareto analysis prioritises frequent defects and high-impact delays
  • Failure demand distinguishes necessary rework from avoidable corrective activity
  • Root-cause evidence separates facts, assumptions, correlations and opinions

Participants can create project plans that account for flow, dependencies and constraints.

  • Work breakdown structures aligned with customer value and deliverable flow
  • Dependency mapping distinguishes finish-to-start links from information needs
  • Milestone planning establishes observable conditions for release and acceptance
  • Batch size decisions reduce waiting, rework and coordination burden
  • Takt thinking balances planned demand with team delivery capacity
  • Constraint logs assign owners, due dates and escalation thresholds

Participants can design a Kanban system that controls project work flow.

  • Kanban boards visualise committed, active, blocked and completed work
  • Explicit pull policies define entry criteria and replenishment decisions
  • Work-in-progress limits protect capacity and expose overloaded stages
  • Classes of service distinguish standard, fixed-date, expedite and intangible work
  • Blocked-work rules trigger escalation before delay becomes schedule variance
  • Service delivery reviews assess flow performance and policy effectiveness

Participants can select project work using transparent value, risk and capacity criteria.

  • Cost of Delay compares value loss from deferred project decisions
  • Weighted Shortest Job First ranks work by economics and duration
  • MoSCoW prioritisation clarifies minimum viable scope and trade-offs
  • Decision rules protect critical commitments from unplanned work requests
  • Capacity allocation balances delivery, improvement, support and contingency work
  • Backlog refinement tests readiness before work enters active delivery

Participants can establish visual controls that support rapid project decisions.

  • Visual management boards display commitments, flow, risks and ownership
  • Daily huddles review blocked work, priorities and immediate countermeasures
  • Obeya rooms connect strategic objectives with project execution evidence
  • Andon signals make abnormal conditions visible to decision makers
  • Escalation paths specify response times, authority levels and documentation
  • Standard meeting agendas reduce reporting duplication and unresolved actions

Participants can build quality controls into project workflow rather than rely on final inspection.

  • Definition of Done sets verifiable completion and acceptance conditions
  • Poka-yoke controls prevent predictable errors in project hand-offs
  • Check sheets capture defect patterns during reviews and approvals
  • First-pass yield measures accepted deliverables without corrective rework
  • Quality at the source assigns verification to work originators
  • Control plans define checks, owners, frequencies and corrective actions

Participants can improve schedule reliability by managing commitments, buffers and constrained resources.

  • Last Planner System principles improve promise reliability among delivery teams
  • Look-ahead planning removes constraints before scheduled work begins
  • Percent Plan Complete measures reliability of weekly work commitments
  • Critical Chain buffers protect delivery against resource and dependency variation
  • Resource levelling reduces multitasking and competing priority conflicts
  • Weekly work plans match available capacity with ready project tasks

Participants can connect Lean flow controls with proportionate project risk management.

  • Risk registers distinguish threats, opportunities, assumptions and constraints
  • Probability-impact matrices prioritise treatment actions and contingency ownership
  • Pre-mortems identify credible failure pathways before execution begins
  • Trigger conditions convert risk monitoring into timely management action
  • Assumption logs test uncertain planning premises at defined review points
  • Flow metrics reveal emerging risks before milestone slippage occurs

Participants can manage project interfaces using clear agreements, feedback and escalation mechanisms.

  • Stakeholder maps assess influence, interest, expectations and engagement needs
  • RACI matrices clarify decisions, accountability, consultation and information duties
  • Supplier hand-off agreements define quality, timing and evidence requirements
  • Feedback loops capture user learning before expensive commitments harden
  • Interface registers track dependencies between teams, vendors and regulators
  • Escalation protocols resolve cross-functional conflicts within agreed response windows

Participants can create governance reports that support intervention rather than passive status review.

  • Tiered governance aligns operational decisions with sponsor-level intervention
  • A3 reports present problem, analysis, countermeasures and follow-up evidence
  • Cumulative flow diagrams reveal queue growth and workflow instability
  • Burn-up charts compare completed scope against approved delivery targets
  • RAG status criteria anchored to evidence, thresholds and decisions
  • Benefits reviews verify whether delivered outputs produce intended outcomes

Participants can run structured improvement cycles to improve project delivery performance.

  • PDCA cycles test countermeasures through planned, measurable learning
  • Kaizen events focus teams on bounded, high-value delivery problems
  • Standard work documents repeatable planning, review and hand-off practices
  • Retrospectives convert delivery experience into specific process improvements
  • Before-and-after measures verify improvement rather than perceived progress
  • Improvement backlogs sequence actions by impact, effort and ownership

Participants can combine Lean controls with established project management and Agile practices.

  • PMBOK performance domains connected with Lean flow management controls
  • Agile iterations supported by Kanban policies and work-in-progress limits
  • Stage-gate governance adapted for evidence-based learning and feedback
  • Hybrid delivery models combine predictive milestones with pull-based execution
  • Change control evaluates value, flow impact, risk and capacity
  • Method selection considers uncertainty, compliance, dependencies and stakeholder needs

Participants can build, review and present a complete Lean project delivery pack for a defined project.

  • Project charter defines value, scope, stakeholders, measures and governance
  • Current-state value stream map identifies waste, queues and constraints
  • Future-state workflow specifies pull policies, limits and hand-off controls
  • A3 proposal presents root causes, countermeasures, owners and follow-up
  • Visual management design sets boards, metrics, cadences and escalation rules
  • Implementation roadmap sequences pilots, reviews, training and adoption measures

Exercises and examples are adapted to each cohort's sectors and roles.

What you take back to work

  1. Lean project charter template
  2. Current-state and future-state value stream maps
  3. Project Kanban board design
  4. A3 problem-solving report template
  5. Visual project performance dashboard
  6. Lean project implementation roadmap

Who should attend

  • Project Managers — reduce delay, rework and coordination failures on active projects
  • Programme Managers — improve flow across interdependent projects and shared resources
  • PMO Managers — establish practical Lean controls, reporting and delivery standards
  • Operations Managers — manage improvement projects without disrupting core service delivery
  • Business Analysts — convert process evidence into prioritised project improvement actions
  • Change Managers — coordinate adoption, communication and stakeholder feedback loops

Skills and tools covered

Value stream mappingKanban flow controlA3 problem solvingVisual project controlConstraint managementLean governance

Tools and standards

Value Stream Mapping, Kanban, A3 Problem Solving, Plan-Do-Check-Act

How the course runs

Training methodology

The course uses short instructor briefings to introduce Lean concepts, followed by case analysis, group exercises, project simulations and guided application planning. Participants map workflows, analyse queues and constraints, design Kanban controls, test prioritisation decisions and prepare A3 improvement proposals. Cases reflect project settings such as technology implementation, public-service transformation, banking operations and capital delivery. Facilitated peer review helps participants test their assumptions, refine artefacts and prepare a practical implementation approach for their own workplace.

Requirements and prerequisites

Participants should have experience contributing to, coordinating or managing projects, workstreams or operational improvement initiatives. They should understand common project terms such as scope, schedule, milestones, risks, stakeholders and deliverables. Experience with a project plan, status report or team workflow is helpful. No prior Lean, Six Sigma, Agile or formal project-management certification is required. Participants do not need advanced mathematics, specialist software skills or responsibility for a large project. Bringing a current project example is recommended but not mandatory.

A typical training day

08:30 – 10:30First session
10:30 – 10:45Refreshment break
10:45 – 12:30Second session
12:30 – 13:30Lunch and networking
13:30 – 15:00Third session
15:00 – 15:15Refreshment break
15:15 – 16:30Workshop and daily review

Live online deliveries follow the same structure in East Africa Time, with shorter screen blocks and longer breaks.

What the fee includes

  • Instruction by a practitioner facilitator
  • Full course workbook and materials
  • Exercise files, templates and case studies
  • Refreshments and lunch on classroom deliveries
  • Certificate of completion
  • Post-course application plan

Frequently asked questions

You should understand basic project terms and have participated in projects, workstreams or improvement work. Previous Lean, Agile, Six Sigma or project-management certification is not required.

Bring details of a current or recent project if possible, including its objectives, milestones, stakeholders and delivery issues. A laptop is useful for developing your project artefacts, although course materials will be provided.

It is designed for project managers, programme staff, PMO professionals, operational managers, analysts and change practitioners. It is most useful for people managing cross-functional work with delays, rework, unclear priorities or resource bottlenecks.

The course focuses on flow, waste reduction, visual control and continuous improvement across the full project system. It can support predictive, Agile and hybrid projects rather than replacing a specific delivery method.

Participants leave with a delivery pack that can be adapted to an active project, including workflow maps, control boards and an improvement roadmap. The methods can be introduced first as a focused pilot on a delayed or high-risk workstream.

Each training day runs from 08:30 to 16:30 and provides about 6.5 contact hours. The first part builds core Lean project controls, while the later modules deepen governance, risk, quality and implementation before the capstone presentation.

Questions about this course?

Ask about dates, fees, group bookings or running it for your team. Our training team replies by email.