Risk Assessment and Safety Audits Training Course

Duration 10 days 20 modules · 65 contact hours
Level Intermediate Certificate on completion
Who attends Health and Safety Officers, HSE Managers and others
Fee from USD 2,200 KSh 190,000 for Kenyan organisations
Where 52 cities + online See dates by city
Next start 16 Nov 2026 Course code SD-OHS-058

Before you join: Participants should have basic workplace health and safety knowledge and some exposure to operational procedures, incident reporting, inspections or risk controls.

Dates & prices

Two start dates a month in every city, and live online on weekdays or weekends. Fees are per participant; classroom fees include tuition, materials, lunch and refreshments, and the certificate.

Suggest a date or city

Showing the next six months. Later dates, other cities and private deliveries for your team are available on request.

Course overview

Workplace incidents, occupational illness and uncontrolled process hazards often trace back to incomplete risk assessments, weak control selection, poor verification or audit findings that were never closed effectively. Safety professionals and operational managers need to distinguish paperwork compliance from evidence that controls work at the point of activity. They must be able to assess changing work conditions, communicate risk decisions, investigate failures and test whether their safety management system is achieving its intended results.

This course develops the practical methods required to plan, conduct and improve risk assessments and safety audits. Participants examine hazard identification, risk matrices, the hierarchy of controls, task-based risk assessment, contractor controls, permit-to-work interfaces, occupational hygiene risks, emergency arrangements and management-of-change requirements. They apply ISO 45001 and ISO 19011 principles to audit planning, evidence collection, interviewing, nonconformity writing, corrective action verification and management reporting. The programme also covers incident investigation methods, leading and lagging indicators, legal duty considerations and assurance planning.

Teaching combines concise technical briefings with sector-based cases from construction, manufacturing, energy, logistics, healthcare and office operations. Participants work with realistic risk registers, job safety analyses, audit evidence packs, incident records and corrective action logs. By the end of the course, each participant produces and presents a complete risk assessment and safety audit package for a defined workplace activity or area, including control recommendations, audit findings, action ownership and follow-up measures.

The course suits professionals who already contribute to workplace safety and now need a disciplined approach to assessing risk, auditing controls and giving management defensible assurance on safety performance.

What you will be able to do

  • Conduct task-based risk assessments using hazard identification, risk estimation and control selection methods
  • Apply the hierarchy of controls to eliminate, reduce or manage workplace hazards
  • Develop risk registers, job safety analyses and control verification records
  • Plan and conduct safety audits using ISO 19011 audit principles
  • Collect objective audit evidence through document review, observation and interviewing
  • Write clear nonconformities, corrective actions and audit reports linked to evidence
  • Investigate incidents using causal analysis and identify effective preventive actions
  • Present a complete risk assessment and safety audit package for management review

Benefits of attending

For you

  • Produce risk assessments that identify credible hazards and workable control measures
  • Conduct structured safety audits with clear evidence trails and defensible findings
  • Recognise weak controls before they contribute to incidents or occupational illness
  • Write corrective actions that specify ownership, deadlines and verification criteria
  • Present safety assurance findings confidently to operational and senior managers

For your organisation

  • More consistent risk assessments across activities, sites and contractor work
  • Earlier detection of ineffective controls, unsafe conditions and procedural gaps
  • Better quality audit findings supported by objective evidence and clear criteria
  • Stronger closure and verification of corrective and preventive actions
  • More useful management information for safety priorities, resources and assurance

Course modules

20 modules over 10 days

Participants can connect risk assessment and audit activities to safety management responsibilities and assurance requirements.

  • Legal duties, duty holders, and consultation arrangements mapped to workplace controls
  • ISO 45001 clauses connected to hazard control and assurance activities
  • Safety management system interfaces with quality, environment, and operational control
  • Reasonably practicable decisions documented using likelihood, consequence, and cost evidence
  • Worker participation mechanisms supporting hazard reporting, consultation, and corrective action
  • Safety policy commitments translated into measurable responsibilities and accountabilities

Participants can identify workplace hazards systematically using multiple information sources and inspection methods.

  • Hazard categories covering physical, chemical, biological, ergonomic, and psychosocial exposures
  • Workplace inspections structured by people, plant, materials, methods, and environment
  • Process mapping used to locate hazards at each work stage
  • Consultation questions that reveal informal practices, workarounds, and hidden exposure
  • Incident records and near-miss data used to identify recurring hazards
  • Change triggers requiring renewed hazard identification before work proceeds

Participants can estimate risk consistently and apply defined criteria to prioritise action.

  • Risk matrix design using credible likelihood and consequence descriptors
  • Existing control effectiveness assessed before assigning residual risk ratings
  • Exposure frequency, duration, and population vulnerability considered during risk estimation
  • Risk acceptance criteria linked to approval authority and escalation thresholds
  • Uncertainty recorded where information, competence, or monitoring data remain limited
  • Priority rankings converted into proportionate treatment and review actions

Participants can select controls that address hazard sources rather than relying on administrative measures alone.

  • Hierarchy of controls applied from elimination through personal protective equipment
  • Substitution decisions tested for secondary hazards and operational consequences
  • Engineering controls specified with performance requirements and maintenance needs
  • Administrative controls written as observable steps, limits, and responsibilities
  • Personal protective equipment selected using hazard, fit, compatibility, and training criteria
  • Control combinations assessed for dependency, failure modes, and user burden

Participants can produce task-based assessments that link work steps, hazards and controls.

  • Job safety analysis separates work into observable sequential task steps
  • Hazards identified for routine, non-routine, start-up, and shutdown activities
  • Critical controls assigned to each task step and responsible role
  • Pre-task briefings confirm changing conditions, competence, and control availability
  • Stop-work criteria defined for loss of control or unexpected conditions
  • Task assessments reviewed after changes, incidents, or worker feedback

Participants can maintain risk registers that support ownership, review and management decisions.

  • Risk register fields defined for hazards, controls, ratings, owners, and dates
  • Inherent and residual risk ratings distinguished within documented assessment records
  • Action plans specify deliverables, accountable owners, deadlines, and verification evidence
  • Overdue actions escalated using agreed risk thresholds and governance routes
  • Risk review cycles aligned with operational change and performance data
  • Dashboard measures distinguish open risks, overdue actions, and verified closures

Participants can assess control requirements for common high-risk work activities.

  • Permit-to-work systems checked for isolation, authorisation, and handback controls
  • Lockout-tagout arrangements verified against energy sources and stored energy
  • Work-at-height assessments address access, fall prevention, rescue, and weather
  • Confined-space controls cover atmosphere testing, entry, standby, and rescue
  • Lifting operations assessed for load planning, exclusion zones, and competent persons
  • Hot-work permits linked to combustible materials, fire watch, and post-work checks

Participants can assess chronic health exposures and specify appropriate exposure controls.

  • Exposure routes identified for airborne contaminants, noise, vibration, and radiation
  • Occupational hygiene monitoring plans specify agents, workers, methods, and frequency
  • Safety data sheets reviewed for hazardous properties, limits, and handling controls
  • Ergonomic assessments examine force, repetition, posture, duration, and recovery
  • Health surveillance triggers linked to exposure profiles and legal requirements
  • Psychosocial hazards assessed through workload, control, support, and role clarity

Participants can assess and verify safety controls for contracted and shared-site work.

  • Contractor prequalification evaluates competence, incident history, and safety arrangements
  • Scope-of-work documents define interfaces, controls, responsibilities, and acceptance criteria
  • Shared-site hazards coordinated through inductions, permits, meetings, and inspections
  • Contractor risk assessments reviewed for task specificity and control adequacy
  • Performance meetings track observations, incidents, actions, and repeated nonconformities
  • Demobilisation checks confirm removal of hazards, waste, and temporary controls

Participants can assess risks created by change and test emergency control arrangements.

  • Management-of-change screening identifies equipment, process, people, and layout changes
  • Pre-startup reviews confirm safeguards, procedures, competence, and emergency readiness
  • Temporary changes controlled through expiry dates, approvals, and restoration plans
  • Emergency scenarios developed from credible events and vulnerable populations
  • Evacuation, shelter, rescue, and communication arrangements tested against scenarios
  • Post-drill reviews identify response gaps, action owners, and retest requirements

Participants can distinguish safety audits from inspections and plan audits against clear criteria.

  • Safety audits test management system conformance, implementation, and control effectiveness
  • Inspections identify physical conditions while audits assess system performance
  • ISO 19011 principles applied to integrity, confidentiality, evidence, and independence
  • Audit criteria drawn from standards, procedures, legal duties, and contracts
  • Audit scope defines locations, activities, functions, timeframes, and exclusions
  • Audit objectives translated into evidence questions and sampling priorities

Participants can prepare practical audit plans, checklists and sampling strategies.

  • Audit plans allocate objectives, criteria, schedule, roles, and site access
  • Document review identifies high-risk areas before fieldwork begins
  • Checklists convert audit criteria into concise, testable evidence questions
  • Sampling plans select shifts, locations, records, contractors, and work activities
  • Opening meetings establish audit purpose, logistics, confidentiality, and communication routes
  • Audit trails trace requirements through procedures, implementation, and recorded evidence

Participants can gather reliable audit evidence without disrupting work or biasing responses.

  • Objective evidence distinguished from opinion, assumption, and unsupported assertion
  • Workplace observations compare actual practice with stated control requirements
  • Interview questions use open prompts, clarification, probing, and confirmation
  • Triangulation compares documents, observations, interviews, and performance data
  • Photographic evidence managed with consent, context, security, and record controls
  • Sampling limitations recorded when evidence cannot support broader conclusions

Participants can write clear audit findings that link requirements, evidence and risk.

  • Findings structured around criteria, condition, evidence, consequence, and recommendation
  • Nonconformities distinguish isolated lapses from systemic control failures
  • Observations recorded where improvement is warranted without breached criteria
  • Risk significance assigned using exposure, severity, control failure, and recurrence
  • Evidence statements identify records, locations, dates, and interviewed roles
  • Closing meetings communicate findings accurately without assigning unsupported blame

Participants can evaluate corrective actions for cause, effectiveness and sustained closure.

  • Correction, corrective action, and preventive action distinguished within action management
  • Five Whys analysis tests causal chains beyond immediate unsafe acts
  • Cause-and-effect diagrams organise people, equipment, process, and environmental factors
  • Action quality assessed for root cause coverage and control hierarchy alignment
  • Effectiveness reviews verify implementation, worker use, and risk reduction
  • Closure records retain evidence, approvals, residual risk, and review dates

Participants can investigate safety events and convert findings into preventive learning actions.

  • Incident response preserves people, evidence, scene integrity, and reporting obligations
  • Investigation scopes define event boundaries, evidence needs, and stakeholder roles
  • Timeline analysis reconstructs decisions, conditions, barriers, and event sequence
  • Barrier analysis identifies failed, missing, weakened, or bypassed controls
  • Learning reports separate factual findings from recommendations and accountability decisions
  • Lessons communicated through targeted briefings, procedure changes, and verification checks

Participants can design measures that show control performance and support management review.

  • Leading indicators measure planned control activity, verification, and worker participation
  • Lagging indicators analysed for severity, frequency, trends, and exposure hours
  • Control assurance plans specify checks, frequency, evidence, and escalation routes
  • Management review inputs include audits, incidents, risks, actions, and objectives
  • Trend charts distinguish random variation from persistent control deterioration
  • Safety reports connect performance data to decisions, resources, and accountability

Participants can combine risk information, audit priorities and assurance activities into a practical plan.

  • Risk-based audit programmes prioritise significant hazards, weak controls, and change
  • Annual audit schedules balance system coverage, operational risk, and available resources
  • Audit frequency adjusted using incident trends, control performance, and past findings
  • Assurance maps show first-line checks, internal audit, and management review
  • Escalation protocols define notification thresholds for serious control deficiencies
  • Integrated plans align risk reviews, inspections, audits, and corrective action follow-up

Participants can communicate risk decisions and audit results to workers, managers and auditors.

  • Risk communication explains hazard, exposure, controls, residual risk, and required actions
  • Audit reports use executive summaries, findings tables, and evidence references
  • Visual risk registers highlight priority actions, owners, deadlines, and status
  • Management presentations focus on decisions, resources, assurance, and unresolved risks
  • Worker briefings translate technical controls into clear behavioural expectations
  • Difficult findings communicated constructively while maintaining evidence and independence

Participants can build, review and present a complete risk assessment and safety audit package for a defined workplace activity or area.

  • Defined work scope mapped to hazards, tasks, controls, and responsible roles
  • Risk assessment completed with ratings, hierarchy-based controls, and review triggers
  • Audit plan prepared with criteria, sampling, evidence questions, and timetable
  • Audit evidence evaluated into findings, nonconformities, observations, and risk priorities
  • Corrective action plan assigns owners, deadlines, verification evidence, and escalation
  • Management presentation defends conclusions, residual risks, and assurance recommendations

Exercises and examples are adapted to each cohort's sectors and roles.

What you take back to work

  1. Task-based risk assessment template
  2. Risk register and action tracker
  3. Safety audit plan and checklist
  4. Audit finding and nonconformity report template
  5. Corrective action verification checklist
  6. Integrated risk and audit assurance plan

Who should attend

  • Health and Safety Officers — need stronger methods for assessing hazards and auditing controls
  • HSE Managers — need consistent assurance processes across sites, teams and contractors
  • Operations Managers — need to verify that work controls are practical and followed
  • Supervisors and Team Leaders — need to assess task risks before and during work
  • Internal Auditors — need safety-specific evidence collection and reporting techniques
  • Facilities and Project Managers — need to control risks from premises, projects and service providers

Skills and tools covered

Hazard identificationRisk assessmentSafety auditingControl verificationIncident investigationCorrective action management

Tools and standards

ISO 45001, ISO 19011, Bow-tie analysis, Failure Mode and Effects Analysis

How the course runs

Training methodology

The course uses short instructor briefings followed by case analysis, facilitated group work, audit simulations and application planning. Participants review realistic documents, inspect evidence packs, interview role-players, score risks and draft findings against stated criteria. Cases reflect common issues in construction, manufacturing, logistics, healthcare, energy and office settings. Trainers provide structured feedback on risk ratings, control choices, audit questions, nonconformities and corrective action plans. Each participant progressively builds material for the final risk assessment and audit package.

Requirements and prerequisites

Participants should have basic workplace health and safety knowledge and some exposure to operational procedures, incident reporting, inspections or risk controls. Experience in a supervisory, safety, facilities, engineering, project or audit role is useful. Participants should be comfortable reading workplace procedures and discussing work activities with colleagues. Prior formal training in ISO 45001, auditing or occupational hygiene is not required. This is not an entry-level introduction to general workplace safety law, nor does it qualify participants as statutory inspectors or external certification auditors.

A typical training day

08:30 – 10:30First session
10:30 – 10:45Refreshment break
10:45 – 12:30Second session
12:30 – 13:30Lunch and networking
13:30 – 15:00Third session
15:00 – 15:15Refreshment break
15:15 – 16:30Workshop and daily review

Live online deliveries follow the same structure in East Africa Time, with shorter screen blocks and longer breaks.

What the fee includes

  • Instruction by a practitioner facilitator
  • Full course workbook and materials
  • Exercise files, templates and case studies
  • Refreshments and lunch on classroom deliveries
  • Certificate of completion
  • Post-course application plan

Frequently asked questions

Participants should already know basic workplace safety concepts and have some exposure to operational procedures, inspections, incidents or risk controls. Formal auditor training or prior ISO 45001 training is not required.

Participants should bring a laptop if possible and may bring non-confidential examples of risk assessments, audit checklists, incident reports or safety procedures. Course materials and case documents are provided.

It is designed for HSE staff, supervisors, operational managers, internal auditors, facilities managers and project professionals. It is particularly useful for people who must assess work risks or verify whether controls are working.

General safety courses usually focus on hazard awareness and basic legal duties. This programme concentrates on the methods used to assess risk, select controls, gather audit evidence, write findings and verify corrective action.

Participants build reusable risk assessment, audit and action-tracking materials during the programme. These can be adapted for their own tasks, sites, contractors, projects or departments after the course.

Each day runs from 08:30 to 16:30 and provides about 6.5 contact hours. The first week builds risk assessment capability, while the second week develops audit, investigation, assurance and reporting skills before the final capstone.

Questions about this course?

Ask about dates, fees, group bookings or running it for your team. Our training team replies by email.